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Performance of stainless steel interconnects with (Mn,Co)3O4-Based coating for solid oxide electrolysis

  • Emir Dogdibegovic
  • , Sergio Ibanez
  • , Anila Wallace
  • , David Kopechek
  • , Gene Arkenberg
  • , Scott Swartz
  • , John M. Funk
  • , Michael Reisert
  • , Muhammad Anisur Rahman
  • , Ashish Aphale
  • , Prabhakar Singh
  • , Hanping Ding
  • , Wei Tang
  • , Michael V. Glazoff
  • , Dong Ding
  • , Theis L. Skafte
  • , Michael C. Tucker

Research output: Contribution to journalArticlepeer-review

25 Scopus citations

Abstract

Mixed transition-metal oxide coatings are commonly applied to stainless steel interconnects for solid oxide cell stacks. Such coatings reduce oxidation and Cr evaporation rates, leading to improved degradation rate and stack lifetime. Here, the ChromLok™ MCO-based composition (Mn,Co)3O4 is applied to Crofer 22 APU stainless steel and evaluated specifically for application in solid oxide electrolyzer stacks operating around 800 °C and utilizing oxygen-ion-conducting solid oxide cells. The MCO coating is found to decrease the stainless steel oxidation rate by about one order of magnitude, and decrease the Cr evaporation rate by fourfold. The coating also dramatically lowers the rate of area-specific resistance increase for stainless steel coupons oxidized for 500 h with constant current applied, from 33 mΩ∗cm2 kh−1 for an uncoated coupon to less than 4 mΩ∗cm2 kh−1 for coated coupons. The coating is demonstrated on full-scale interconnects for single-cells, where the coating dramatically reduces degradation rate, and for a stack, which displays stable operation for 700 h.

Original languageEnglish
Pages (from-to)24279-24286
Number of pages8
JournalInternational Journal of Hydrogen Energy
Volume47
Issue number58
Early online dateJul 8 2022
DOIs
StatePublished - Jul 8 2022

Keywords

  • Chromium evaporation studies
  • Performance and durability of coatings
  • Solid oxide electrolysis
  • Solid oxide electrolysis cells
  • Solid oxide electrolysis stacks
  • Stainless steel interconnects

INL Publication Number

  • INL/JOU-22-66591
  • 122382

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