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Liquation cracking in full-penetration aluminum welds: A necessary condition for crack susceptibility

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Aluminum alloys are susceptible to liquation cracking in the partially melted zone (PMZ). In the present study, four different cases of the weld metal T-fs (temperature vs. fraction solid) curve relative to the PMZ T-fs curve of full-penetration aluminum welds are presented and related to their liquation cracking susceptibility. In case one, the weld-metal fs < PMZ fs throughout PMZ solidification and there is no liquation cracking, for instance, alloy 6061 welded with filler metal 4043. In case two, the weld-metal fs > PMZ fs throughout PMZ solidification and there is severe liquation cracking, for instance, alloy 2219 welded to alloy 1100 with filler metal 1100. In case three, the weld-metal fs > PMZ fs during PMZ terminal solidification and there is liquation cracking, for instance, alloy 6061 welded with filler metal 5356. In case four, the weld-metal fs > PMZ fs except during PMZ terminal solidification and there is liquation cracking, for instance, alloy A357 welded with filler metal 5356. Based on these four cases, it is proposed that if the weld-metal fs > PMZ fs after the PMZ has begun to develop some strength, say, after fs > 0.3, liquation cracking is likely to occur in full-penetration aluminum welds.

Original languageEnglish
Title of host publicationTrends in Welding Research - Proceedings of the 7th International Conference
Pages345-352
Number of pages8
StatePublished - 2005
Event7th International Conference on Trends in Welding Research - Pine Mountain, GA, United States
Duration: May 16 2005 → May 20 2005

Publication series

NameASM Proceedings of the International Conference: Trends in Welding Research
Volume2005

Conference

Conference7th International Conference on Trends in Welding Research
Country/TerritoryUnited States
CityPine Mountain, GA
Period05/16/05 → 05/20/05

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