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Liquation cracking in aluminum welds

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

10 Scopus citations

Abstract

Liquation cracking in the partially melted zone (PMZ) of aluminum welds was studied. The PMZ is the region immediately outside the fusion zone where the material is heated above the eutectic temperature. Highly crack-susceptible alloys 2024 and 7075 were welded using gas-metal arc welding (GMAW) with filler metals 1100 and 4043, respectively. Circular-patch welds were made on 3.2 mm thick workpiece with full penetration, and single-pass welds were made on 9.5 mm thick workpiece with partial penetration. Liquation cracking was observed in all welds. Dualpass welds were also made on 9.5 mm thick workpiece, with overlapping between the penetration tips of the two partial-penetration passes made on the opposite sides of the workpiece. Liquation cracking was found in the first pass but not in the second pass. The results were explained using T-fs (temperature vs. fraction solid) curves of the weld metal (WM) and the PMZ based on the following criterion proposed recently: liquation cracking can occur if WM fs > PMZ fs during PMZ solidification.

Original languageEnglish
Title of host publicationSupplement to THERMEC 2006, 5th International Conference on PROCESSING and MANUFACTURING OF ADVANCED MATERIALS, THERMEC 2006
PublisherTrans Tech Publications Ltd
Pages4036-4041
Number of pages6
EditionPART 4
ISBN (Print)0878494286, 9780878494286
DOIs
StatePublished - 2007
Event5th International Conference on Processing and Manufacturing of Advanced Materials - THERMEC'2006 - Vancouver, Canada
Duration: Jul 4 2006Jul 8 2006

Publication series

NameMaterials Science Forum
NumberPART 4
Volume539-543
ISSN (Print)0255-5476
ISSN (Electronic)1662-9752

Conference

Conference5th International Conference on Processing and Manufacturing of Advanced Materials - THERMEC'2006
Country/TerritoryCanada
CityVancouver
Period07/4/0607/8/06

Keywords

  • Aluminum alloys, 1100, 4043, 2024, 7075
  • Circular patch test
  • Fraction solid
  • GMAW
  • Liquation cracking
  • Welding

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