High burn-up fuels for fast reactors: Past experience and novel applications

Fast reactors in the U.S. routinely achieved fuel burn-ups of 10%, with some fuel able to reach peak burn-ups of 20%, notably in the Experimental Breeder Reactor II and the Fast Flux Test Facility. Maximum burn-up has historically been constrained by chemical and mechanical interactions between the fuel and its cladding, and to some extent by radiation damage and thermal effects (e.g., radiation-induced creep, thermal creep, and radiation embrittlement) that cause the cladding to weaken. Although fast reactors have used several kinds of fuel-including oxide, metal alloy, carbide, and nitride-the vast majority of experience with fast reactors has been using oxide (including mixed oxide) and metal-alloy fuels based on uranium. Our understanding of high-burnup operation is also limited by the fact that breeder reactor programs have historically assumed that their fuel would eventually undergo reprocessing; the programs thus have not made high burn-up a top priority. Recently a set of novel designs have emerged for fast reactors that require little initial enrichment and no reprocessing. These reactors exploit a concept known as a traveling wave (sometimes referred to as a breed-and-burn wave, fission wave, or nuclear-burning wave). By breeding and using its own fuel in place as it operates, a traveling-wave reactor can obtain burn-ups that approach 50%, well beyond the current base of knowledge and experience. Our computational work on the physics of traveling-wave reactors shows that they require metal-alloy fuel to provide the margins of reactivity necessary to sustain a breed-and-burn wave. This paper reviews operating experience with high-burn-up fuels and the technical feasibility of moving to a qualitatively new burn-up regime. We discuss our calculations on traveling-wave reactors, including those concerning the possible use of thorium. The challenges associated with high burn-up and fluence in fuels and materials are also discussed.