Final CRADA Report for Enhanced and Miniaturized Wireless Valve Position Indicator Prototype

Most operating nuclear power plants (NPPs) in the United States have received approval to extend their operating licenses to 60 years. Now the nuclear industry is preparing to extend operating licenses to 80 years. While NPPs are preparing for extensions (60 years and beyond), the nuclear industry is facing a unique economic sustainability challenge in the current energy market. According to the Nuclear Energy Institute (NEI), generating costs of U.S. reactors have risen by 28% over the last 12 years, which is impacting the competitiveness of nuclear power in a market being increasingly penetrated by natural gas and renewable energy. This is partly because of the fact that the present nuclear work practice is dependent on a large technical staff which results in high operation and maintenance (O&M) costs, accounting for approximately 66% of the total operating cost. To address these concerns and abide by the NEI’s “Delivering the Nuclear Promise Initiative,” the U.S. utilities are embracing digitalization of their work practice to lower the O&M costs and increase productivity and efficiency while maintaining a safe and reliable operation. To address these above-mentioned concerns, Idaho National Laboratory (INL) researchers (proposal team) have developed a wireless valve position indication (VPI) sensor system that can be retrofitted on three main manual valve types (extendible to other manual valve types) to replace manual valve position verification with digital verification and enable online monitoring of manual valves. The developed technology 1) is evaluated for electromagnetic interference, 2) has a low power consuming and miniaturized electronic board, 3) is mounted on adjustable and reconfigurable sensor mounting unit that can fit on an actual flow-loop (at Idaho State University-ISU) to enable online monitoring of manual valve types without any valve body modification, and 4) ensures robust, secure, and reliable real-time communication of manual valve position.