Development of design method for high temperature nuclear reactor cladded components

High temperature nuclear reactors plan to use highly corrosive coolant such as molten salts, molten lead, and lead-bismuth eutectic mixtures. The existing Class A metallic materials qualified in the ASME Section III, Division 5 rules for high temperature nuclear reactors are not ideal for resisting corrosion when exposed to these coolants. One option to overcome this limitation would be to Code-qualify new corrosion-resistant materials for Class A service, however this process is long and expensive and requires long-term creep test data. A near-term alternative would be to allow designers to clad the existing Class A base materials with non-qualified corrosion-resistant materials. However, there are currently no ASME design rules for cladded components to guard against creep-fatigue failure and ratcheting strain accumulation in elevated temperature nuclear service. This work addresses this deficiency by proposing a design strategy for cladded components that does not require long-term testing of clad materials. The proposed approach relies on approximate design analysis methods for two types of clad materials - soft clad that creeps faster than the base material and hard clad that creeps slower and has higher yield stress than the base material. The proposed approach treats a soft clad material as perfectly compliant and a hard clad material as linear elastic. Sample finite element analyses of representative high temperature reactor components are performed to verify the approach. At the end, a complete set of design rules is provided for each of the two types of cladded components.