Development of a new cellular solid breeder for enhanced tritium production

A new high-performance cellular solid breeder is presented that has several times the thermal conductivity and is substantially denser compared with sphere-packed breeder beds. The cellular breeder is fabricated using a patented process of melt-infiltrating ceramic breeder material into an open-cell carbon foam. Following solidification the carbon foam is removed by oxidation. This process results in a near 90% dense robust freestanding breeder in a block configuration with an internal network of open interconnected micro-channels for tritium release. The network of interconnected micro-channels was investigated using X-ray tomography. Aside from increased density and thermal conductivity relative to pebble beds, high temperature sintering is eliminated and thermal durability is increased. Cellular breeder morphology, thermal conductivity, specific heat, porosity levels, high temperature mechanical properties, and deuterium charging-desorption rates are presented.