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Developing yttria-based ceramics having high liquid metal corrosion resistance

  • Son Thanh Nguyen
  • , Tadachika Nakayama
  • , Shaifulazuar Bin Rozali
  • , Hisayuki Suematsu
  • , Tsuneo Suzuki
  • , Weihua Jiang
  • , Satoshi Amarume
  • , Lingfeng He
  • , Koichi Niihara

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

The deterioration, caused by surface corrosion occurring at high temperatures, of the shell of casting mold costs the manufacturing industry great losses annually. When the demand for finding new materials for the shell is crucial, the yttria-based ceramic Y2Ti2O7 possessing superior hardness, thermal-creep and corrosion resistance is a potential candidate. In this study, Y2O3 and TiO2 powders were mixed in 1:2 of mole ratio to synthesize Y2Ti2O7 powder, which was then used to sinter ceramic plates by hot-pressing method. Depending on the particle size of starting material, various types of Y2Ti2O7 were sintered with variation in density, hardness, flexural strength and fracture toughness. The one having the best mechanical properties was employed as ceramic molds for casting metal like aluminium (Al) or iron (Fe) over their molten temperature. The micro-structural observation on the interface of ceramic/metal was conducted using analytical electron microscopy and the diffusion of metallic particles into Y2Ti2O7 was investigated using energy dispersive X-ray spectroscopy.

Original languageEnglish
Title of host publicationAdvances in Materials Science for Environmental and Energy Technologies III
EditorsTatsuki Ohji, Josef Matyas, Navin Jose Manjooran, Gary Pickrell, Andrei Jitianu
PublisherAmerican Ceramic Society
Pages53-63
Number of pages11
ISBN (Electronic)9781118996683
DOIs
StatePublished - 2014
EventAdvances in Materials Science for Environmental and Energy Technologies III - Materials Science and Technology 2013 Conference and Exhibition, MS and T 2013 - Montreal, Canada
Duration: Oct 27 2013Oct 31 2013

Publication series

NameCeramic Transactions
Volume250
ISSN (Print)1042-1122

Conference

ConferenceAdvances in Materials Science for Environmental and Energy Technologies III - Materials Science and Technology 2013 Conference and Exhibition, MS and T 2013
Country/TerritoryCanada
CityMontreal
Period10/27/1310/31/13

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